Introduction and Frame Rail Sectioning Course

Introduction and Frame Rail Sectioning Course

Apr 11, 2025Rob Gargaro
Share
Tags
Sectioning

INTRODUCTION

Hi, I would like to introduce myself as Area 22 Training Development Manager, Robert Gargaro. 

I recently had the incredible opportunity to guide a group of enthusiastic students through a frame sectioning project, and let me tell you, it was an absolute blast! Not only did we get to tackle a challenging repair, but we also had a ton of fun along the way. 

For those who aren’t familiar, a frame rail is a crucial structural component of a vehicle’s chassis. It provides the backbone for the entire vehicle, supporting the engine, suspension, and body. When a frame rail is damaged due to rust, accidents, or other factors, it needs to be replaced to ensure the vehicle’s safety and integrity. This project is a great opportunity for students to get hands-on experience with a complex repair that requires precision and skill. 

 

Proper Joint Preparation:

Students learned the importance of cleaning and preparing the metal surfaces to achieve strong and reliable welds. This included grinding, beveling, and fitting the new rail.
Before welding takes place, safety first: We stressed the importance of safety precautions, including wearing proper protective gear, understanding welding hazards, and maintaining a safe work environment.

  • One of the aspects of frame rail sectioning is welding. We covered a variety of welding techniques, including:
    • The students are asked to produce three different types of MIG welds: Stitch Weld, Continuous Weld and 8mm Plug Weld. The students are introduced to the latest Spot Welding Machines, and are asked to perform a minimum of six spot welds each.

 

Hands-On Experience:

The students were incredibly engaged throughout the process. They were eager to learn and weren't afraid to get their hands dirty. We worked through each step together.

  • Measuring and cutting the new frame section to the correct dimensions using OEM procedures.
  • Fitting and aligning the new section
  • Welding the new section into place, ensuring penetration and fusion.
  • Grinding and dressing the welds for a strong repair.
  • Priming, Seam Sealer, Refinishing and Undercoating, the sections were also discussed and the importance of all these steps. 

It was amazing to see the students' confidence grow as they mastered each technique. The interaction was fantastic, with lots of questions and collaborative problem-solving.

 

A Learning Experience:

This project wasn’t just about welding; it was a comprehensive learning experience. Students learned about:

  • How to read and follow OEM procedures and the importance of them.
  • Automotive structural integrity.
  • Proper measurement and fabrication techniques
  • The importance of precision and attention to detail.
  • Working as a team and communicating effectively.

 

LOOKING FORWARD TO THE NEXT ONE

The frame rail section class, in my eyes, was a success. The students learned valuable skills, had a great time, and left with a sense of accomplishment. I can’t wait for the next class and opportunity to share my passion for automotive repair with another group of eager learners.

Key Takeaways:
  • Frame rail sectioning is a challenging but rewarding project.
  • Welding is a crucial skill for automotive repair.
  • Hands-on experience is essential for learning.
  • Teaching and learning should be fun and engaging.

 

FURTHER LEARNING OPPORTUNITIES:

The following courses are also available at Area 22 Training Centre, with more courses and partnerships coming soon!

More articles